Concrete Floor Slab Construction
General substrate requirements for sports flooring
- Clean:
no foreign materials on surface, no excessive dust, no curing compounds or sealers
|
- Dry:
depending on type of floor, adhesive or installation procedure used, maximum permissible concrete moisture level is 3 to 5 lbs/1,000 sq. ft./24 hours when tested using the calcium chloride test method
|
- Smooth:
Steel trowel finish, no ridges, roughness or pitting
|
- Level:
+/- 1/8 inch in a 10 foot radius maximum permissible deviation
|
Flooring material is unusable in this condition.
The image to the right is an example of excessive moisture in the concrete, accordance subfloor has caused bubbling in the material. The concrete is too "wet" for the adhesive and flooring system that was installed. |
 |
The most common problems with sports flooring
installations in new construction
Excessive concrete moisture levels
Preventive measures:
- Incorporation of a capillary break in the sub-grade
- Utilization of an effective low-permeance vapor barrier
- Placement of the vapor barrier directly beneath the concrete
- Practical low water-to-cement ratio concrete
- Protect the slab from re-wetting
Loose lay moisture barrier
- Allows certain point- or mixed-elastic sports floors to be installed on concrete slabs with moisture levels of up to 10 lbs./1,000 sq. ft./24 hours
- Insurance against future moisture infiltration
- Relatively inexpensive when compared to other concrete moisture solutions
|
- Loose lay installation will not telegraph certain sub-floor defects as readily
- Sports floors can be installed sooner since the concrete does not need to be fully dried
|
 |
Unevenness of concrete substrate
Preventive measures:
- Properly sized, positioned and spaced continuous reinforcement (rebar) in the slab
- Practical low water-to-cement ratio concrete
- No purposely entrained air - Measured air < 3.0%
- High-tolerance placement & finishing techniques
- 7 day cover cure immediately after final finish
- Elimination of joints with proper design
|
Uneven concrete subfloor will lead to uneven playability
Source - Peter Craig |
More information to help you make the best
indoor sports flooring decisions